Hochvoltkabel, von Comline konfektioniert

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High-voltage cable harnesses from Comline

In addition to low-voltage wiring harnesses and data cables, we also produce high-voltage cables and power distributors for a wide range of applications using dedicated, state-of-the-art machinery.

Comline’s high-voltage cable production produces both standardised HV cables and customer-specific HV solutions – for example, robust high-voltage cabling that is specially tailored to the extreme requirements of mobile machinery.

We are also a development partner and system supplier for our customers in the field of HV cable harnesses. Added to this is the advantage of our fully scalable production, which flexibly covers almost any customer requirement – from small quantities with high complexity to large-scale production.

High-voltage cable processing

Assembly and processing of HV cables

  • Fully automatic cutting to length and cutting

  • Automated braided shield processing

  • Ultrasonic welding of HV cables with cross-sections up to 150 mm²

  • Crimping of HV cables up to 400 mm² – including crimp force monitoring and documentation

Quality controls

  • Functional test benches

  • Micrograph laboratory

  • Tensile test bench

  • Material analyses

Application examples for our high-voltage cabling

  • Hybrid and electric vehicles
  • Fuel cell vehicles
  • Commercial vehicles, construction and special vehicles
  • Agricultural vehicles
  • Industrial trucks and equipment
  • Electric (or hybrid) boat and ship propulsion systems
  • Battery storage